Powertrain 

  1. Engines

    In 2010, Chrysler introduced the new Pentastar V-6 engine, which features a lighter weight aluminum block with variable valve timing that improved fuel efficiency an average 7% over predecessor engines. Ward’s Auto has recognized the Pentastar engine among the “10 Best Engines for 2011” and as one of the “10 Best Engines for 2012” for its refinement, power, fuel-efficiency and low emissions.

    The Pentastar V-6 was introduced on the 2011 Jeep Grand Cherokee and has since been launched on 11 other vehicles. Because of the engine’s flexible architecture, it can be used on a wide range of models and with a variety of advanced technologies, such as the Fiat MultiAir, direct injection and turbo-chargers. The Pentastar V-6 engine is manufactured at the Trenton (Michigan, U.S.) and Saltillo (Mexico) plants. Despite its recent 2010 launch, high demand for this engine resulted in production of one million Pentastar engines by January 2011 and steps were taken to further expand production capacity. In 2012, the Ram pickup will also be offered with the Pentastar V-6.

    In connection with the launch of the Fiat 500 in North America in December 2010, manufacture also began of Fiat’s 1.4L FIRE engine which incorporates Fiat’s proprietary MultiAir technology. This has added an eco-efficient small engine to the portfolio. Chrysler has adapted MultiAir technology to the new 2.4L 4-cylinder Tigershark engine, which will be used in future C- and D-segment vehicles starting in 2012. This engine, utilized on the new Dodge Dart, provides better fuel economy and refinement than the current World Gas Engine which it will replace by 2015.

    As intended, engine mix is moving increasingly toward smaller, 4-cycliner engines. In 2011, 24% of vehicles incorporated a 4-cylinder engine, as compared to the 19% mix in 2010. Engine downsizing is expected to continue through 2014.

  2. Transmissions

    Chrysler is currently adapting Fiat’s dual dry clutch transmission, or DDCT, for use in select vehicles. On small- to medium-sized vehicles, the DDCT offers improved fuel economy over conventional automatic transmissions. Chrysler plans to introduce DDCT technology in the U.S. market in 2012.

    Chrysler entered into two commercial agreements with a key supplier, ZF, for the design, engineering and manufacture of new automatic transmissions that deliver reduced fuel consumption with improved driving performance. The first agreement is for a rearwheel drive, 8-speed transmission for light- and medium-duty applications that was introduced on the Chrysler 300 in 2011, and has also been introduced on select versions of the Dodge Charger, both of which showed marked fuel efficiency improvements, as described above. In late 2012 and 2013, this transmission will also be available on the Jeep Grand Cherokee, the Dodge Durango and Ram 1500 pick-up. This transmission reduces fuel consumption up to 12% over the current 5-speed transmissions. Ultimately, Chrysler plans to use this transmission in all of its rear-wheel drive vehicles except heavy-duty versions of the Ram pick-up.

    The second agreement with ZF was for an all-new 9-speed front-wheel drive transmission for medium-duty applications. The 9-speed ZF transmission is not yet in production anywhere in the world. Once developed, it will be made available for a Chrysler Group vehicle before being offered to any other manufacturer. The transmission is expected to reduce fuel consumption by up to 11% over current 6-speed transmissions, and Chrysler plans to use it in many of its next generation C- and D-segment front-wheel drive vehicles beginning in 2013. The majority of 8- and 9-speed ZF transmissions for Chrysler vehicles will be manufactured at the Kokomo plant in Indiana under license from ZF, with any remaining requirement met by purchase directly from ZF.

  3. Axles

    Chrysler also has a commercial agreement with an affiliate of ZF for production of lightweight axles at the new facility in Marysville (Michigan, U.S.). This will give Chrysler access to advanced axle technologies that would otherwise require significant time and capital to develop. The proprietary ZF axles weigh up to 34% less than comparable axles with a resulting improvement in fuel consumption of around 2%. In 2011, the front and rear ZF axles have been incorporated on the Jeep Grand Cherokee, the Dodge Durango and the Ram pick-up truck.

    Also in 2011, Chrysler began to produce the only all-wheel drive passenger vehicles that incorporate front axle disconnect technology. This feature, which was incorporated in the all-wheel drive versions of the Dodge Charger and the Chrysler 300, automatically changes the vehicle’s mode between two-wheel and all-wheel as changes in driving conditions occur. When the axle is disconnected, the number of rotating components in the driveline is reduced, thus enhancing fuel efficiency, safety and performance.

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